Failure analysis of stationary blades in a gas turbine compressor

Document Type : Mechanics article

Authors

1 shahid beheshti university

2 shahid beheshti

Abstract

During the GT13D gas turbine overhaul, there have been quasi-cracks in the stator blades of semi upper-end compressor rows that appeared in the grooves at the point where stator blades were attached to the roots. Also, due to the same phenomenon, the blade leading edge was damaged in the same area, which caused the replacement of a number of blades. In this paper, it has been tried to investigate these blades from different views and methods such as hardness, material, appearance, surface layers, microstructure, surface quality with SEM electron microscope and ... The dominant mechanism in erosion of this blade and the cause of this failure is determined. The results of these studies suggest that the martensitic stainless steel blade type is hardly uniform in all parts, and there are no structural changes indicative of temperature variations. Also, the erosion and deterioration factor can not be related to the presence of external particles. Studies have shown that the occurrence of the erosion phenomenon is likely due to the flow of air from the blades

Keywords

Main Subjects


Lucjan, W., (2009). Experimental crack propagation analysis of the compressor blades working in high cycle fatigue condition, Fatigue of Aircraft Structures, vol. 1, pp. 195-204.
[2] Wu, X., (2010). Life Prediction of Gas Turbine Materials, Institute for Aerospace Research, National research Council, Canada, pp. 215-283.
[3] Hutson, A., Sathish, S., Nicholas, T. (2006). Progression of fretting fatigue damage in Ti-6Al-4V', Tribol. Int., Vol. 39, pp. 1197-1205.
[4] Garcia, D.B., Grandt Jr., A.F. (2005). Fractographic investigation of fretting fatigue cracks in Ti-6Al-4V, Eng. Fail. Anal, Vol. 12, pp. 537-548.
[5] Ma, L., Roy, M.S.K. (2013). Effect of load ratio on fatigue crack propagation behavior of solidsolution strengthened Ni-based super alloys at elevated temperature, Journal of Nuclear Materials, vol. 435, pp. 88-95.
[6] Conner, B.P., Hutson, A.L., Chambon, L. (2003). Observation of fretting fatigue micro-damage of Ti-6Al-4V, Wear, Vol. 255 , pp. 259-268.
]7 [قادری، س. ه.، حاجی اسماعیلی، ا. (1395)، الگوریتم چینش بهینه پرههای توربین با در نظر گرفتن نامیزانی اولیه دیسک،  نشریه علمی و پژوهشی مدل سازی در مهندسی ، دانشگاه سمنان، سال 14، شماره 47.
]8 [فریدون، ع.، یکتای کیا، ف. (1388)، تحلیل ترک در مواد مرکب به وسیله روش انرژی،  نشریه علمی و پژوهشی مدل سازی در مهندسی ، دانشگاه سمنان، سال 7، شماره 17.
]9 [پورموید، ع.، جاویدراد، ف. زارعی، ح.، شهریاری، م. (1391)، تدوین فرآیندی بر مبنای مهندسی معکوس برای بهبود و ساخت قطعات فرسوده مکانیکی و سازه های هوایی، نشریه علمی و پژوهشی مدل سازی در مهندسی، دانشگاه سمنان، سال 10، شماره 28.
[10] Rao, J.S., (1991). Turbo machine Blade Vibration, V.R. Damodaran, ed., Wiley Eastem Limited, India.
[11] Xi N.S., Zhong P.D., Huang H.Q., Yan H., Tao C.H, (2000). Failure investigation of blade and disk in first stage compressor, Eng. Fail Anal, Vol.7, pp. 385–392.
[12] Hou J., Bryon J.W., Ross A. (2002). An investigation of fatigue failures of turbine blades in a gas turbine engine by mechanical analysis, Engineering Failure Analysis, Vol.9, pp. 201–211.
[13] Beisheim J.R., Sinclair G.B., On the three-dimensional finite element analysis of dovetail attachment, [in:] Proceedings of ASME Turbo Expo 2002, Amsterdam, The Netherlands (2002).
[14] Hutson A., Nicholas T., Johnc R. (2005). Fretting fatigue crack analysis in Ti-6Al-4V, Int. J. Fatigue, Vol. 27, pp. 1582-1589,.
[15] Mamandi, A., Rajabi, M. (2014). Fracture mechanics analysis of SGT-600 gas turbine compressor blade using FEM, The 3rd National Gas Turbine Conference (GTC93), Mechanical Engineering Faculty, Iran University of Science and Technology, Tehran, Iran, 20-21 May.
[16] Zdzislaw, M., Hernández-Rossette, A.  (2010). “Failure Evaluation of the Compressor Vanes of Combined Cycle Unit”, ASME 2010 Power Conference, Chicago, Illinois, USA, July 13-15, pp. 331-337.
Joseph, R. (1993). ASM Specialty Handbook, Failure Analysis prevention, ASM International, 087170496X, USA.
[18] Robert, D. P., Harvey, M. H., (1991). Nalco Guide to Boiler Failure Analysis, Nalco Chemical Company.
]19 [گلعذار، م. ع.، (1390)، عملیات حرارتی فولادها و چدن­ها، دانشگاه صنعتی اصفهان.